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Linear Actuators
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Haydon Motion Europe
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The size 23 hybrid linear actuators offer a 0.9 degree step angle. This new step angle is designed for higher resolution and allows for a full step linear movement 1.6 microns. This actuator is available in all four designs: captive, non-captive, external linear, and linear rotary. Combined with a stainless steel lead screw, the linear actuator delivers smooth and precise motion.
They are designed for applications that require long life, reliability, precise positioning and rapid motion. The complete size 23 product line has resolutions ranging from 0.0015875 to 0.079375mm per step, with operational thrust capabilities of up to 900 N. These models can also be micro stepped for even finer resolution. These actuators feature a production-proven, patent pending rotor drive nut that delivers trouble-free, long-term performance. They are suitable for drop-in replacements to improve performance and life or for incorporation into your next project. Custom design of this motor is also possible.
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Magnetic Absolute Encoder
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Megatron
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The MAB25A measures angles with a resolution of 10 Bit i.e. 0.35°. There are versions for 5V or 8..30V supply voltage and 0..5V, 0..10V, or 4..20mA output signal. 360° is the standard full scale, but smaller angles are simply a subject to programming during the output inspection. Another feature is the high performance polymer bearing of the shaft. This way the encoder may be operated at middle revs of up to 4000rpm. Specific solutions like shaft modifications, cable, connectors, special measurement angles, counter clockwise operation and others are available.
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Gearmotors
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Bodine Electric
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The types 3RD, HG and CG gearmotors feature character istics that fill out the Pacesetter product line. The type 3RD is a double-reduction gearhead designed for applications that require very slow rotation and very high torque. It produces output from 0.5 up to 8.5 RPM, with gear ratios from 200:1 to 3,600:1, allowing a relatively small motor to product up to 148 lb-in. of torque. The type HG gearmotor features an offset drive shaft that makes it suitable for use in applications where space is limited. The design allows it to be face-mounted from either side. It produces output from 16 to 63 RPM, with gear ratios of 27:1 to 108:1, and up to 1,000 lb-in. continuous torque. Almost every component of the type GC was designed for higher-than-usual performance. It produces output from 24-85 RPM with gear ratios from 20:1 to 72:1 and up to 1,000 lb-in. of torque.
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Twin-rod Cylinders
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Camozzi
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The Series QX cylinders cover a range of applications which require a guided linear movement. The design of the double piston, besides assuring a solid and effective guide, offers double force in compact dimensions. Where a high force with precise movement is required along with a non-rotation function and integrated guide, these cylinders are the solution, able to concentrate all these functions in one unique element, without any additional construction. This solution also offers a better efficiency at lower costs. The range is included between ø2x10mm and ø2x32mm
with two guide versions, with sintered bronze bushes or with linear ball bearings; it is furthermore equipped with ports for the air on two sides to increase the number of installation options .
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High-speed drive
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Siemens
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The high-speed version to its Ncompact range of low voltage motors is suitable for the speed range up to 5000rpm. They can be used across the full speed regulating range due to the sub- critical rotor design and forced ventilation, even fast running machines such as high pressure fans, screw compressors or special circulating pumps manage to do without transmission gearing. The motors are compact and require little maintenance. The series covers the voltage classes from 400 through 690V and is available with outputs between 200kW and 1050kW. Combined with frequency inverters they form a coordinated drive system. The N-compact is isolated from the baseplate by means of the oscillation elements at the base of the motor which have excellent damping properties. This makes the motor immune to external influences such as vibrations and independent of the on-site base plate.
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Conveyor Belts
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Optibelt
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In different areas of the transport and conveyer technology, the machine manufacturers require that the transport elements are cleaned at regular intervals. This work requires an easy-to- handle lock connection for the opening and closing of the often very long belts. With a system on the basis of Alpha linear ZS belts, such locks can now be realised. The characteristic lies in the handling and flexibility with regard to belt width, lock length and number of individual belt fingers, which are cut with a water jet. All these parameters can be adjusted. Due to the simplicity of this connection, even small quantities can be manufactured cost-effectively. In order to guarantee a stability of the locks that is adjusted to the basic belt, these connectors start from the
timing profile AT 10 and the smallest thread M3. Further measurements, e.g. profile H, T20 and AT20, are also available on request.
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Single Turn Encoders
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Posital
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Measuring only 35mm, the Optocode encoders require little installation space. The devices provide IP67 protection thanks to double-sealed ball bearings and a pressed-on housing which minimizes the sealing surface. They are therefore suitable for use in rugged environments, such as in outdoor applications or in mobile machines. The encoders use a tried and tested optoelectronic scanning method (based on the concurrent analysis of a Gray code pattern and two incremental tracks) to record position values. They provide a maximum resolution of 15-bit per revolution. Node address and Baud rate can be adjusted via SDO telegrams, moreover, counting direction, preset value and resolution per revolution can be programmed via the CAN bus. All parameters can be stored in the encoder's non-volatile memory. The devices are connected via a 5-pin microstyle connector.
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Plastic Modular Belt
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Habasit
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The M6420 Flat Top plastic modular belt can be assembled with nylon or steel rods and is driven by solid lug tooth sprockets providing optimum sprocket engagement to ensure full heavy duty performance. The main benefits of this belt are a tensile strength rating of over 100,000 N/m and a high lateral stiffness which combine to create an extremely stable conveying platform. The smart fit rod retaining system provides maximum rod retention while allowing fast repairs during general maintenance without the use of complicated tools. By using the steel rod option, belt strength is maximized ensuring a smooth operation on conveyor lengths up to 91m. Compared to traditional steel chains, the strong design allows for lower profile conveyors minimizing the space required. The use of low friction materials reduces energy consumption and eliminates the need for lubrication.
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Motion Module
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Ge Fanuc Automation
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The VersaMax Micro-Motion allows users to easily integrate motion control, servos (or steppers) and low-end control into one package. The MicroMotion module supports a speed command range of 6.25 to 500k pulses per second. Up to two modules can be connected to a VersaMax Micro controller for a total of four independent axes. It can also be used as a standalone motion module for any controller that supports Modbus Master or Modbus TCP. It is also compatible with the VersaMotion line of servos. Motion sequences can be executed one at a time via the controller or programmed in a multi-move sequence for fast efficient execution of more complex motion profiles. The motion sequence is created and modified with simple pull down menus to speed motion profile creation and changes. The user can store up to 256 moves to be executed one at a time or combined for multiple blended moves.
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Synchronous Motors
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Hanning Elektro-Werke
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The electronically commutated synchronous motors feature compact size, high efficiency, which becomes especially important under low loads, and application- specific layout. They are available with or without housing, in sizes 56 to 132 and power classes up to 7.5kW. Speed is steplessly variable and absolutely stable and therefore unaffected by varying loads. The rotors are made with high quality permanent magnets working without losses.
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Vector inverters
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Gefran
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The SieiDrive ADV200 line is the next generation of vector inverters in the ARTDrive family. With mechanical modularity and completely open programming architecture, it offers flexibility of integration and maximum performance in any system architecture used for modern automation. Custom menus and dedicated application SW give complete machine control at all user levels thanks to specific advanced functions and integration in standard IEC61131-3 programming environment. With a power range from 0.75kW to over 1.5MW it is available for universal mains power supplies.
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Synchronous Motors
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Bernecker + Rainer
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The 8KS series liquid-cooled three -phase synchronous motors feature high power density with compact outer dimensions. This opens up new perspectives for the design of machines and systems. This level of freedom enables machine manufacturers to create efficient and economical solutions. Integrated water cooling enables more compact sizes and prevents the machine or the switching cabinet from overheating. Doing away with energy consuming and noisy fans saves space, reduces emissions and lowers costs. The life-span increases significantly because the motor parts except for bearings are free of wear. Intelligent connection technology for power and encoder connections using circular connectors or terminal boxes simplifies installation considerably. These motors are available in four sizes with a rated speed of 1,100 to 2,200 1/min and a maximum speed of 4,500 to 10,000 1/min. The rated torque is between 8.3 and 605Nm.
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Linear Stage
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Micro-Controle Spectra-Physics
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The AG-LS25 is a high-precision miniature linear stage powered by an Agilis piezo step direct motor. The piezo motor is directly coupled to the moving carriage with no intermediate screw or gear. When idle, the motor holding force locks the position for true setand- forget, long-term stability. In contrast to ultrasonic motors, the Agilis motor makes small incremental adjustments more predictable with a 50Nm incremental motion capability.
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Linear Actuator
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IAI Industryroboter
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The NS rotating nut linear actuator provides long stroke and speed nearly as fast as a linear motor. A maximum speed of 2400mm/s and acceleration up to 1G is attained through the use of high-lead precision screws. Also, since there is minimal impact from dangerous rotation speeds, movement is possible at the maximum 2400mm/s even at the maximum stroke 3000mm, so the cycle time can be greatly reduced. Altogether payloads of 10-80kg horizontal or 6-16 kg vertical are possible. Rather than moving the nut in the straight line by rotating a ball screw, the ball screw is fixed and the nut is rotated by a servo motor built into the slider, so the slider moves in a straight line. Because the ball screw does not rotate, the influence of dangerous rotation speeds is minimal and this makes movement at high speeds possible even for long strokes.
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Sealed Bearing Cartridges
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GGB Germany
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The sealed bearing cartridges offer an alternative to conventional greased bronze, hardened steel and rolling-element bearings in demanding applications. Because they are self-lubricating, the sealed bearing cartridges eliminate the need for continuous maintenance, costly automated greasing systems and lubricants. Capable of handling loads of up to 620Mpa, they provide superior wear rate, which averaged just 13 per cent of that exhibited by hardened steel bearings in independent tests. The bearing cartridges are also dimensionally stable and provide corrosion resistance. Integral lip seals exclude contaminants from the bearings, and a zinc-plated steel outer shell protects them from compressive loads. The new bearing cartridges come in a range of standard dimensions to accommodate shaft diameters of 25-100mm and housing bores from 41-122mm. They also can be produced to non-standard dimensions.
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Angle Measuring System
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AMO
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The MHS-Angle Measuring System offers high accuracy for swivel or rotating axes and rotary tables. Calibrating the encoder ring scale during the initial installation start up is simple by temporarily mounting a secondary encoder head and rotating the Ring Scale axis. Accuracy errors related to mechanical installation, disc eccentricity, and bearing run-out are removed in an economical way. As an example, a 162mm diameter encoder ring scale can have an installed accuracy of finer than ± 3 arc sec. Larger diameter encoder ring scales would have even better installed accuracy. The integration of the encoder ring scale directly onto the rotating part, very close to the bearing and without a mechanical coupling is the best solution for precision positioning and high accuracy. With an IP67 rating (fluid submersible), the ring scale can be mounted in an area where there are fluids such as oil and grease without affecting reliability or accuracy.
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Servo Motor Connectors
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ITT Industries Interconnect Solutions
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The Cm5 connectors feature a maximum current of 40A for motor flanges of up to 150x150mm. Designed as a replacement for two circular connectors, the connectors benefit from a minimum size package and can be installed simply. Compared to conventional circular connectors, the devices feature 50% less weight and require only half the length to house the same components. The low profile design makes the devices ideal for small servo motors requiring higher power in applications where space is at a premium such as industrial motion control, robotics, factory automation and material handling. Benefiting from only one housing, Cm5 connectors use a 4-way (3 phases + 1 ground) power connector plus a signal connector offering several configuration options: 4-way sensor and brake or 18 or 24–way signal. The devices offer a maximum voltage of 630VAC for the power connectors.
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Motor Protection Relay
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F&F
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The relaybased EPS electronic micro-processor is designed for installation on TH35 rails in power distribution boxes. It is suited for tri-phase supply network motors protection. It performs overload-thermal protection, thermal protections during motor start, asymmetrical load protection, ground fault protection, motor stall protection and phase decay. The EPS relay does not need additional current measuring transformers. Thanks to microprocessor technology the EPS relays offer high measuring accuracy and thermal curve stability. The relay controls the overload in all three phases. According to adjustment made by the user it realises the needed protection characteristics. There is a possibility to choose manual or automatic working mode. According to an advanced processing algorithm the relay measures real RMS value correctly even with currents reshaped by higher harmonics or high overloads (up to 10 times).
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Non-Contact Conveyor
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TKF
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The patented PosiGrip roller drive gear teeth are formed directly into the rollers and powered by smooth, quiet synchronous belting in a positive drive. This means there is no metalto- metal contact, resulting in very quiet operation. The system requires no lubrication, and there are no separate sprockets, gears, or welded drive components making it clean and easy to maintain. Accumulation zones are driven by motorized rollers, each with a drive card with settings to allow easy adjustment of speed. The drive roller stops as product reaches the photo-eye at the discharge point of the zone, virtually ensuring no-contact. Zones can be individually controlled for specific assembly areas and are available in various widths. The system is suited for clean or rugged applications when non-contact between products is crucial.
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AC SErvo Motors
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Baldor
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The BSM R-series motors are packaged in small 40 or 60mm square bodies. This provides developers with a selection of continuous stall torque ratings spanning 0.16 to 1.27Nm, and peak torques from 0.48 to 3.8Nm. Power and feedback connections to the motors are made by long flying leads. Users can optionally specify motors with a resolver or 2000 PPR encoder fitted for positional feedback. A further useful option is the addition of a 24Vdc brake.
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Shaft Alignment System
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Fixturlaser
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The wireless shaft alignment system Fixturlaser XA, can now be upgraded with a function for measurement and precision alignment of Machine Trains. Aligning a Machine Train can be a cumbersome task, with great risks for making time consuming errors. In many cases, one or more of the machines are affected by dynamic effects, in order to obtain a precision alignment these need to be compensated for. The expansion kit contains software that includes 3D Macromedia Flash animations to guide the user throughout the measurement. The whole machine configuration can be inserted in advance, including target values to compensate for dynamic effects. The machine configuration can be saved for future measurements of the machine. The screen shows the complete result, both the horizontal and vertical view, at the same time. After performing the alignment, the result screen (jpg-file) can be transferred to external units via an USB-stick
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Servo Controllers
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Baumüller
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The b maXX 2x00 series mini servo controllers have been devised for the power range below 1kW. Equipped with the key features of a larger servo drive, these drives have been designed to ensure uniform device operation via a synchronised fieldbus or a homogeneous service interface. As a result, the b maXX 2x00 products can be fully integrated into a machine's automation architecture, providing consistent diagnostic capability. The system can be used in both stand-alone and distributed network operation. In addition to the classic b maXX 2400 control cabinet, b maXX 2x00 mini servo drives are also available as a compact unit consisting of a servo motor, sensor technology and electronics - the b maXX 2300. The drives are compatible with the b maXX 4000 and b maXX 3000 servo controllers in terms of handling, key functions, communication and operability.
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Stepper Drives
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Applied Motion Products
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The ST series drive stage features 20kHz PWM current control and is available in a choice of user supplied 24 - 48VDC at 5A peak, or 24 - 80VDC at 10A peak. The fully protected drive sports advanced current control to reduce motor torque ripple and smooth the output command signal to soften sudden changes in velocity and direction, reducing wear on mechanical components. The drive stage also features an anti-resonance damping term that improves the stability performance of the motor, allowing higher speeds and more usable torque. Three control options: ST-S, ST-Si and ST-Q allow for a choice of motion and machine interfacing. Each ST drive version includes selectable microstepping resolution of up to 50,800 steps/rev. At start-up, a self test and auto setup routine measures actual motor parameters to ensure optimal performance and fault-free operation.
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Servo Module
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Elau
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The iSH Servo series with flange dimensions of 70 and 100mm combines the compact SH servo motor and the necessary power electronics of the MC-4 servo amplifier in a single module. These are connected directly to the PacDrive Motion/ Logic controller by means of a new cabling concept and power supply. Hybrid cables run from the power supply to the servo modules. The electronics of the iSH drive can be expanded with I/O or safety functionalities using option modules. The I/O module uses the drive bus to link up to a maximum of eight sensors or actuators with the controller. The safety module integrates all expanded safety functions that are required to develop safety concepts in accordance with EN 954-1 Category 3 and PL d /EN 13849 for packaging machines as well as the existing basic functions of Safe Stop 1 and Safe Torque off.
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LVDT Stroke Transducer
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MAgnet Schultz
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The digital LVDT (linear variable differential transformer) stroke transducer for position control systems is designed to provide reliable, fit-andforget position sensing with high resolution, good linearity and long service life. The transducer is especially suitable for servo hydraulic applications. The unit matches existing analogue systems without adaptation and provides precision in relation to linearity deviation and temperature drift. The transducer identifies and then changes the measurable variant, which is then processed and adjusted to the same speed as an analogue sensor to within a limited frequency of 500Hz. The linear system can be either flanged to a solenoid or any other object to be measured. The core, which can be moved within the coils, has to be connected to the object to be measured via the threaded pin. In this way, users obtain a complete hi-tech system to evaluate voltage and provide a highly defined output signal.
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Brushless DC-Servomotors
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Dr.Fritz Faulhaber
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The Smartshell drive series exceeds the service life of mechanically commutated DC micromotors. The permanent magnet (NdFeB) includes a through shaft as a rotor and pre-loaded ball bearings. An all-in-one construction design, where laminated core, coil, and board are joined together by injection moulding, gives the motors a robust housing structure. The motors are available in a range of sizes, and as an option they can be equipped with different modules, e.g. analogue or digital Hall sensors. The activation for generating the motor‘s rotating field is provided by means of external electronics. In addition to mechanical adaptation of the speed to the application, suitable precision drives also allow a corresponding increase in the torque.
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Tool-Kit
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Freudenberg Simrit
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The Simmerring MRO toolkit has been developed for the mounting and dismounting of radial shaft seals. The kit helps to prevent mount -ing errors and simplifies removal and helps avoiding damage to the machine during dismounting. The toolkit contains ten impact rings of different diameter. This tool allows radial shaft seals to be pressed carefully and gently into the borehole without being tilted or damaged. The kit also contains an emulsion that facilitates insertion and removal, a permanent high-temperature lubricant for the initial lubrication of dust lips, and special adhesives for securing radial shaft seals in the mounting space. The set is rounded off by a special tool that facilitates the removal of radial shaft seals, even from the deepest mounting spaces. The kit comes in a robust carrying case and contains everything maintenance, service, and repair personnel need to ensure the smooth and correct mounting and dismounting of radial shaft seals.
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Emergency-stop
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Omron
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The ER series of ropepull emergency-stop switches provide a safe shutdown for example in long conveyor lines or packaging machines. The series cover spans from 40 to 200m for emergency stopping capability along the entire rope length, while reducing the number of required switches per application. All models are available with an integral topmounted, metal emergency stop (E-stop) button that provides emergency stopping capability at the switch end of the installation. The series features a heavy-duty IP67 (NEMA 6) die-cast housing and stainless steel eye nut for reliable operation and long life in the most demanding industrial environments. Additionally, an improved bellows design enables these switches to withstand exposure to harsh indoor or outdoor. They offer easy configuration, set-up and diagnosis via the built-in tension indicator and LED.
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Waterproof Motors
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Neri Motori
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The asynchronous threephase series of waterproof motors are constructed with a special resin material which seals the motor, maintaining the internal electrical parts completely waterproof, even in presence of chemical substances, like detergents. The waterproof motors, ranging from 0.37 to 15kW and from size 71 to 132, represent a good solution to high degree of rain and humidity situations. The tropicalization and painting of the rotor shields it from the risk of oxide formation.
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